Ultimately, you're at the mercy of the printer drivers when you rely on Word alone, as Word uses data from the driver to optimize the layout. The differences suggest you've changed printers and/or printer drivers since the last print. It looks like you're going to have to do some fine-tuning of the document to get the dimensions right. Once you've done that, I'd suggest saving the document in PDF format and using the PDF for future reprints - those are less susceptible to the vagaries of printer drivers.

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Cheers,
Paul Edstein
[Fmr MS MVP - Word]